Comparing Flat Roof Insulation Thicknesses Q+A
GBE > Encyclopaedia > Code > Q+A > G#8976
Q+A Questions & Answers
About:
Question:
I was wondering if you knew of a solution which is thinner in depth than the required warm roof composition of 150mm wood, board and 140mm Celotex to meet building regulations on a very small single storey extension.
Assumption:
Thinness is essential and dictated by the surrounding construction and design objective.
Statement:
Thinness for thinness sake is usually expensive and uses higher impact materials.
Assumptions based on question:
‘Wood, board’ is assumed to be dense wood-fibre board (whose k value is relatively poor compared with Celotex).
Interpretation of Question:
Celotex is PIR = Polyisocyanurate
GreenSpec Jargon Buster
- POLYISOCYANURATE (PIR)
- A development on polyurethane where there is a slight difference in the constituents and where the reaction is conducted at higher temperatures.
- PIR is more fire-resistant and has a slightly higher R value.
- Applications include wall, floor and roof insulation.
- (GBE disagree with some of this, it needs development and clarification, see below)
- Non-renewable, high k value performance for thickness of thermal insulation, global warming potential
Assumption:
Timber joisted flat roof construction?
What do we know?
Both materials can be:
- fixed to top side of flat roof timber joists
- fixed to bottom of flat roof timber joists
- cut and fitted between flat roof timber joists with a reduction in overall thickness and reduction in performance due to bad fit
The easy answer:
- Yes: Vacuum Insulated Panel (VIP) or Aerogel will always be thinner than other insulation materials
- Both these alternatives are expensive, but the roof area is small so it may be worth spending money on the thinner materials.
- VIP cannot be cut on or off site nor fixed with nails or screws.
- One VIP manufacturer produces standards sizes.
- Another flat roof VIP manufacturer makes bespoke sizes to suit.
The contradiction to the easy answer:
- The building regulations Part L is only concerned with winter heat loss (k, R & U values)
- GBE are also concerned about overheating caused by summer solar heat gain through the flat roof surface.
- PIR will be good in winter and poor in summer
- Dense wood fibre board can be good in summer and less good in winter
- A combination of both may be good in summer and winter
- VIP will be useless in summer and good in winter
- Aerogel will be good in winter and middle of the road in summer
The complication:
The method of construction and workmanship may cause the application of these materials to not perform to the best of their abilities.
Interpretation of Question:
- Does the building regulations require the combination of the two materials to meet requirements?
- Or are either capable of meeting the requirements separately?
Difficulty with the Question:
- The two materials are found almost at the two extreme ends of the scale of k values.
- See the following schedule from the Architects Journal (modified by GBE)
- Calcium Silicate, Cellular Glass and Dense wood fibre are missing
- Dense wood fibre will be at the top of this schedule.
- The two thicknesses in the question cannot both be compliant with the Building Regulations Approved Document L
- The two thicknesses of two materials in the question are not equal.
- So it seems to be that both are needed?
Insulation thickness required to achieve a U-Value of 0.2 W/m2K | |
Dense wood fibre board | |
Cellulose fibre | 235 mm |
Glass wool fibre | 220 mm |
Stone wool fibre | 210 mm |
Extruded polystyrene foam | 190 mm |
Polyurethane foam with CO2 | 185 mm |
Expanded polystyrene | 180 mm |
Polyurethane foam with pentane | 150 mm |
Phenolic foam | 135 mm |
Polyisocyanurate foam | 130 mm |
Phenolic foam with foil face | 120 mm + Airspace |
Polyisocyanurate foam with foil face | 95 mm + Airspace |
Aerogel | 75 mm |
Vacuum Insulated Panel (VIP) | 25 mm |
© AJ Architects Journal (GBE additions)
Options:
- increase the thickness of PIR reduce the thickness of wood fibre board.
- Replace some of the PIR with aerogel
- Replace some of the PIR with VIP on top of the deck and ballast the roof membrane
- increase the thickness and use dense wood fibre
- If you go thicker then other materials are suitable
- Cork
- Cellulose fibre
- Cellular glass
Follow Up:
- Having spoken to a Building Control Officer today they are happy to receive some technical information on a VIP or aerogel product which meets the same thermal properties of 140mm of Celotex and overall U value of 0.18 for the flat roof.
Editor:
0.18 is more onerous than 0.2 in the table above so thicknesses will increase
Question 2
- Any particular manufacturers you know of I could research options on their websites?
Response
See GBE Links in right column
© GBE GBC GBL NGS ASWS Brian Murphy aka BrianSpecMan **
7th January 2016 – 3rd January 2023
See Also:
Green Building Calculator GBC
- GBC V2 has over 150 insulation materials, formats and densities tabulated
- By choosing between regulations, design standards or campaigns users set their U value targets
- Users can see the required thicknesses of each insulation material in each building element
- By switching targets users instantaneously see different thicknesses required
-
- Summary tables display: in use energy demand, carbon and costs; embodied energy, carbon and sequestered carbon
GBE Links
Vacuum Insulated Panels (VIP) – Green Building Store
www.greenbuildingstore.co.uk/page–kevothermal-vacuum–insulated–pa…
Kevothermal Limited manufactures super Vacuum Insulation …
www.kevothermal.eu/
High Performance Vacuum Insulation Panels
www.vacuum–panels.co.uk/
EnviroHomes Vacuum Insulation Panels (VIP’s) out perform all conventional insulants to give an exceptionally thin insulation solution.
Vacuum insulated panel – Wikipedia, the free encyclopedia
https://en.wikipedia.org/wiki/Vacuum_insulated_panel
A vacuum insulated panel (VIP) is a form of thermal insulation consisting of a nearly gas-tight enclosure surrounding a rigid core, from which the air has been …
Kingspan Insulation – Optim-R
www.kingspaninsulation.co.uk/Products/Optim-R/Optim…/Overview.asp…
Kingspan OPTIM-R is a vacuum insulation panel (often called a VIP). It is an optimum performance insulation product which provides a high level of thermal …
SlimVac – High performance vacuum insulation panel
https://www.marleyeternit.co.uk/Slimvac/SlimVac–Panel.aspx
SlimVac – Vacuum Insulation Panels … Ultra thin insulation ranging from 10mm to 40mm; Achieves U-values upto 0.13 W/m2K*; Certified thermal conductivity of …
© GBE GBC GBL NGS ASWS Brian Murphy aka BrianSpecMan **
8th January 2016 – 3rd January 2023